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PEX is cross-linked polyethylene.
Through one of several available processes, links between
polyethylene macro-molecules are formed to create essentially
one large molecule of polyethylene. This three-dimensional
molecule is more resistant to temperature extremes, chemical
attack and creep deformation which makes PEX ideal for use in
hot water applications. Typical cross-linking levels in pipe are
65%- 89%. For more than three decades, PEX (or XLPE) has been
used extensively in Europe for hot water heating and plumbing
applications. |
| The process starts with medium to
high density polyethylene (MDPE or HDPE) resin. In some of the
cross-linking methods, chemicals are added to the base resin
which, either during extrusion or in a post-extrusion process,
create the molecular cross-links through chemical reaction.
These chemical methods can be compared to the vulcanization of
rubber. Another method, radiation (nuclear or electron beam),
uses high energy irradiation of the extruded pipe to form the
molecular links. Finished properties of cross-linked material
from these commercial methods are very similar. |
| Vanguard uses the silane method of
chemical cross-linking. This process uses HDPE resin with
additives that react when the extruded pipe is exposed to heat
and moisture. The chemical reaction stops when cross-linking
reaches 70-80%. Even with further exposure, no additional
reaction will take place. Vanex PEX is tested to check the
degree of cross-link before it leaves the factory. |
| All of the chemical additives used in
making Vanex are depleted during the cross-linking process. NSF
International (formerly the National Sanitation Foundation) has
tested Vanex tubing to Standard 61 (Health Effects) and found it
safe for use in potable water systems. |
| Vanguards Vanex PEX tubing is made in
3/8", 1/2", 5/8”, 3/4" and 1" sizes. The tubing is copper tube
size, meaning that the actual outside diameter of the PEX is the
same nominal size of copper tubing. Vanex has a wall thickness
corresponding to SDR9 (Standard Dimension Ratio 9) meaning that
the wall thickness is 1/9th of the outside diameter and is
proportionate for each size maintaining the same pressure
ratings for all sizes. |
| Vanex PEX will stretch slightly to
accommodate the expansion of frozen water, then return to its
original size when the water thaws. This memory is a feature of
cross-linked material, giving it thermo-elastic behavior.
Although freeze-break resistant, no pipe is freeze-break proof
under all circumstances. Insulation of plumbing pipes as
required by local codes is still recommended. |
| Vanex is flexible and requires fewer
fittings to install since most changes in direction can be
accomplished without the need for elbows. Vanex is simply curved
around obstructions unlike rigid piping materials. Compared to
branch and main plumbing systems with rigid piping, a Vanex PEX
system uses only about 1/2 of the fittings. |
| Vanex PEX is rated for 100 psi @ 180°
F and 160 psi @ 73° F. Vanex PEX tubing is manufactured,
sampled, tested, marked and third-party-listed in accordance
with ASTM standards F876 and F877, and CSA (Canadian Standards
Association) standard B137.5. |
| Vanex PEX was the first of a very
limited number of PEX tubing manufacturers to acquire a third
party certification listing with NSF, International for both
chlorinated hot and cold potable water plumbing systems and
chlorinated recirculating hot water plumbing loops. Vanex PEX is
also third party listed for potable water plumbing use by: NSF
International, IAPMO (International Association of Plumbing and
Mechanical Officials), ICBO (International Conference of
Building Officials) Evaluation Service and Warnock Hersey. Also,
the PEX material used in the manufacture of Vanex is listed by
the PPI (Plastics Pipe Institute). |
| Yes. Currently, PEX manufactured to
ASTM F876/F877 is listed in the BOCA National Plumbing Code, the
BOCA National Mechanical Code, the Standard Plumbing Code
(SBCCI), the CABO One and Two Family Dwelling Code and the
International Plumbing Code (IPC) for use in plumbing systems as
well as many state and local codes. Before installing Vanex PEX,
check with your plumbing official for state or local variances
from these national codes. Contact Vanguard for an up to date
list of approvals. |
| Vanex PEX meets or exceeds all of the
industry standards established to ensure quality and
reliability. Through independent laboratory testing of
tens-of-hundreds of pipe samples, test data is developed and
analyzed to determine that Vanex PEX will perform. Continual
monitoring by Vanguard and several third-party test agencies
assures consistently high-quality. |
| The ABC letter designation system is
used in Europe to identify the process by which a particular PEX
tubing is cross-linked. It is NOT a grading system, but simply
an identification system. PE-Xa is cross-linked with the
peroxide method, PE-Xb is cross-linked with the silane method
(Vanex is silane method) and PE-Xc is cross-linked by electron
beam irradiation. |
The CRIMPSERT fitting system is
extremely installation efficient and reliable. The system has a
25 year history of performance in flexible plumbing systems. The
system is simple to assemble and requires no glues, solders,
torches or lubricants.
To make a CRIMPSERT connection, simply:
1) Position the crimp ring and insert the fitting into the
tubing
2) Crimp the ring in place with the correct size crimp tool
Each size takes its own, specially sized crimp tool to ensure
consistent, properly made connections. CRIMPSERT is a gaugeable
system allowing checking of the crimp connections for proper
crimp size.
All CRIMPSERT components and tools meet or exceed the
requirements of ASTM standard specification F1807. This assures
a consistent fit and compatibility with components from other
manufacturers also making fittings to F1807. |
| Yes, Vanex is ideal for MANABLOC
installations. The flexibility of PEX allows one continuous
length of tubing from the MANABLOC directly to each fixture. |
| Yes, Vanex PEX is perfectly suited
for hydronic heating loops. An oxygen-barrier version of the
tubing and a complete line of heating system components are also
available. |